China Best Sales OEM ODM Customized Aluminum Die Casting Housing of Belt Tension Pulley pulley assembly

Product Description

 

Company Profile

Hongxin is IATF16949 ceritficated and professional in designing and manufacturing molds,producing prototype, precision high-pressure aluminum alloy die casting parts,zinc alloy high-pressure die casting parts, precision CNC parts and precision plastic injection parts.

Product Description

Technical parameters Aluminum alloy die casting: ADC12/A360/A380/Alsi9cu3/Alsi12Cu1Fe/Alsi12Fe
Zinc alloy die casting:ZA3#,ZA5#,ZA8#
Plastic injection: PA6/PA66/ABS/PC/POM/PE
Aluminum alloy profile extrusion: 6061/6063/6082/7075
CNC machining and Turnning: 6061/6063/5052
Part Weight: From 10g to 50000g
Manufacture Process Drawing/Sample→Mold→Die casting→Deburring → Polishing→CNC Machining→Surface Finishing→ Assembly →Quality Inspection→Packaging→Delivery
Equipment Cold chamber die casting machine:180T/280T/350T/500T/800T/1250T
Injection machines: 88T/128T/160T/250T/380T/500T
CNC centers, CNC turning, CNC lathes, electrical pulse, line cutting, milling, drilling, grinding
Surface Treatment Trimming, Deburring,Polishing, Shot blasting, Sandblasting,Tumbling, Powder coating, Anodizing, Chrome, Electrophoresis, Passivation, Chemical coating
Software Pro-e/Solid work/UG/Auto CAD/CATIA
Products Application Automotive, Electric Motor, Light, Motorcycle,Bicycle, Power tool, Telecommunication, Gas Meter, Home Appliance Equipment, Compressors, Flow Meters, Pumps, Valves, Traffic Equipment, etc.

Our Advantages

  • Direct manufacturer, lower cost and quicker feedback
  • Specialist in prototyping, help you fast verify your design
  • Specialist in low quantity orders (no MOQ requirement for aluminum CNC parts)
  • Specialist in one-step production services from designing to assembly

Facility capability

 

 

Samples

 

FAQ

 

Q1. Where is your company?
A:Our company is located in HangZhou City, ZHangZhoug province, which is known as the hometown of mold
Q2. Are you a factory or trading company?
A: We are a direct and professional factory and specialized in die casting industry since 2011.
Q3.Can your company make by sample?
A: Yes, we can make by both the sample and drawing.
Q4. What do I need to provide if I want to customize products and get a offer?
A: You can send 2D & 3D drawing(.step/.stp/.igs/.dwg is prefer) or samples and detailed requirement to our team.
Q5. What's the process of Customizing product?
A: 1. Design of product drawings/samples. 2. Confirm the drawing with the customer. 3. Make the mold.  4. Send sample to customer for approval. 5. Receive confirmation from customer and series production. 6. Quality inspection 7. Packing and shipping.
Q6. Can your company make the mold?
A: Yes, design mold and make mold and fixture by ourselves.
Q7. Your company's yearly production capacity?
A: 200 set of molds, 5 Million die casting parts and aluminum extrusion parts, 1 Million plastic injection parts
Q8. What is the minimum order quantity?
A:No MOQ for aluminum CNC parts. Low MOQ can be provided to help you test market.
Q9. How long is the lead time?
A: Depends on the order quantity. 1 week for prototypes,Normally 3-7 weeks for mold, 2-4 weeks for series production parts.
Q10. How do you package the products?
A: Bubble bag - Carton Box - Wooden pallet. Special packaging method can be accepted.
Q11. What is the payment method?
A: T/T, WEST UNION, PAYPAL.
Q12.How is the quality?
A: Strict control before shipment.
Q13: What if I got some defective products?
A:If you find any defective products, we will exchange good products or refund you immediately. If you have any questions, please feel free to contact us.

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Die Casting Machine Type: Cold Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Auto Parts
Machining: CNC Machining
Material: Aluminum Alloy
Surface Preparation: Spray Coating
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

belt and pulley

What is the significance of tensioning belts correctly in belt and pulley systems?

Tensioning belts correctly in belt and pulley systems is of utmost importance for ensuring optimal performance and longevity of the system. Here are some key reasons why proper belt tensioning is significant:

  • Power Transmission: Correct belt tension ensures efficient power transmission from the driving pulley to the driven pulley. When a belt is properly tensioned, it securely grips the pulleys, allowing the transfer of rotational force without slipping. This enables the effective transfer of power from the motor or drive source to other components or machinery.
  • Prevention of Slippage: Insufficient tension in a belt can lead to slippage between the belt and pulleys. Slippage results in a loss of power transmission efficiency and can cause erratic or incomplete operation of the equipment. Proper tensioning ensures that the belt remains in firm contact with the pulleys, minimizing slippage and maximizing power transfer.
  • Reduced Wear and Belt Life: Over-tensioning or under-tensioning of belts can significantly impact their lifespan. When a belt is over-tensioned, excessive stress is placed on the belt and pulley bearings, leading to accelerated wear and potential premature failure. Conversely, under-tensioning allows the belt to flex excessively, leading to increased wear, heat generation, and reduced belt life. Proper tensioning helps maintain the optimal balance, reducing wear and extending the longevity of the belt.
  • Optimal Performance: Proper tensioning ensures that the belt operates within its designed specifications. It helps maintain the required belt tension for optimal grip and power transmission, allowing the equipment to perform effectively and efficiently. This is particularly important in applications where precise speed control or torque transfer is necessary, such as in industrial machinery, automotive engines, or conveyor systems.
  • Energy Efficiency: Correct belt tensioning contributes to energy efficiency by minimizing power loss due to slippage and reducing the load on the motor or drive system. When belts are properly tensioned, the power is efficiently transferred from the input to the output, resulting in improved overall energy efficiency of the system. This is particularly relevant in applications where energy conservation is a priority, as it helps reduce operating costs and environmental impact.

Overall, correctly tensioning belts in belt and pulley systems is crucial for ensuring optimal power transmission, preventing slippage, reducing wear, maximizing belt life, achieving optimal performance, and improving energy efficiency. Regular monitoring and adjustment of belt tension, following manufacturer recommendations, are essential maintenance practices to uphold the reliability and effectiveness of belt and pulley systems.

belt and pulley

What role do belts and pulleys play in conveyor systems for material handling?

In conveyor systems for material handling, belts and pulleys play a crucial role in facilitating the movement of goods, packages, and materials. Here's a detailed explanation of the role they play:

Belts:

  • Belts serve as the primary component of the conveyor system, providing a continuous surface for the materials to travel on. They are typically made of durable materials such as rubber, PVC, or fabric-reinforced materials.
  • The belt's flexibility allows it to conform to the shape of the supporting rollers or pulleys, enabling smooth and efficient material transport. It can bend around pulleys of various sizes and configurations, allowing for the redirection of the material flow along the desired path.
  • Belts are selected based on the specific requirements of the material being transported. Factors such as the material's weight, size, abrasiveness, and temperature sensitivity are considered to choose belts with the appropriate strength, surface texture, and material composition.
  • Belts can be designed with various surface profiles, such as cleats or ribs, to enhance grip and prevent material slippage. These profiles are particularly useful when handling steep inclines, inclined or declined sections, or when transporting materials with irregular shapes or sizes.
  • The tensioning of the belt is essential to maintain proper belt engagement with the pulleys and ensure efficient power transmission. Tensioning devices, such as take-up units, are used to adjust and maintain the proper belt tension throughout the conveyor system's operation.

Pulleys:

  • Pulleys are an integral part of the conveyor system, providing the driving force and redirecting the belt's path. They are typically mounted on shafts and supported by bearings.
  • The driving pulley, known as the head pulley, is connected to a motor or an engine that provides the power to move the belt and transport the materials. The head pulley's size and rotational speed determine the belt's linear speed, impacting the conveyor system's overall throughput.
  • The tail pulley is located at the opposite end of the conveyor system and provides a return path for the belt. It helps maintain proper tension in the belt and ensures smooth operation.
  • Intermediate pulleys, known as idler pulleys, are strategically placed along the conveyor system to support the belt and maintain its alignment. They play a crucial role in minimizing belt sag, preventing excessive belt deflection, and ensuring proper engagement between the belt and pulleys.
  • Idler pulleys can be fixed or adjustable to accommodate different belt tensions and provide optimal support. They are designed to minimize friction and allow the belt to move freely, reducing wear and extending the belt's service life.

Together, belts and pulleys in conveyor systems for material handling enable the efficient and reliable movement of goods, packages, and materials. They facilitate the transportation of materials over short or long distances, along straight or curved paths, and across various elevations. The proper selection, design, and maintenance of belts and pulleys are essential to ensure optimal conveyor system performance, productivity, and safety in material handling operations.

belt and pulley

In which industries are belt and pulley systems commonly utilized?

Belt and pulley systems find wide application across various industries where power transmission and motion control are essential. Here's a detailed explanation of the industries where belt and pulley systems are commonly utilized:

  • Manufacturing: Belt and pulley systems are extensively used in the manufacturing industry for a wide range of applications. They are employed in conveyor systems to transport materials or products along assembly lines. Belt and pulley mechanisms are also used in machinery for power transmission, such as in industrial mixers, packaging equipment, textile machinery, and printing presses.
  • Agriculture: In the agricultural sector, belt and pulley systems are utilized in various equipment and machinery. They are employed in grain handling systems, irrigation systems, feed processing equipment, and farm machinery like tractors and combines. Belt-driven components, such as pumps and fans, are commonly found in agricultural applications.
  • Mining and Quarrying: Belt and pulley systems play a crucial role in the mining and quarrying industry. They are used in conveyors to transport bulk materials, such as coal, ores, and aggregates. These systems facilitate the efficient movement of materials over long distances, enabling mining and quarrying operations to handle large volumes of material effectively.
  • Automotive: The automotive industry utilizes belt and pulley systems in various applications. They are employed in engine components such as timing belts, which synchronize the movement of engine valves with the crankshaft. Belt-driven accessories, such as alternators, power steering pumps, water pumps, and air conditioning compressors, rely on belt and pulley systems for power transmission.
  • Food and Beverage: Belt and pulley systems are widely utilized in the food and beverage industry. They are employed in conveyor systems for transporting food products during processing, packaging, and distribution. Belt-driven equipment, such as mixers, slicers, and dough handling machines, rely on belt and pulley systems for power transmission.
  • Material Handling: Belt and pulley systems are extensively used in material handling applications across various industries. They are employed in warehouses, distribution centers, airports, and logistics facilities for conveyor systems that transport goods, packages, and luggage. Belt-driven lifts, elevators, and escalators also rely on belt and pulley systems for vertical motion control.
  • Textile: The textile industry heavily relies on belt and pulley systems for various processes. They are used in spinning machines, weaving looms, knitting machines, and fabric handling equipment. Belt and pulley systems enable precise control of rotational speed and tension, allowing for efficient textile production.
  • Woodworking: In the woodworking industry, belt and pulley systems are commonly utilized in machinery such as saws, planers, jointers, and sanders. These systems enable power transmission and motion control, allowing for precise cutting, shaping, and finishing of wood materials.

These are just a few examples of the industries where belt and pulley systems are commonly utilized. Their versatility, cost-effectiveness, and reliability make them suitable for a wide range of applications requiring power transmission and motion control.

China Best Sales OEM ODM Customized Aluminum Die Casting Housing of Belt Tension Pulley   pulley assembly	China Best Sales OEM ODM Customized Aluminum Die Casting Housing of Belt Tension Pulley   pulley assembly
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