China Best Sales Steel Conveyor Belt Pulleys (OEM) near me supplier

Product Description

Head Drive Pulley, Return Pulley,Bend Pulley, Snub Pulley,Tensioning Pulley, Take up Pulley can be provided. We are designing and manufacturing pulleys, using materials of the highest quality in a production process employing advanced technology. This together with the application of the Quality Assurance system certifi ed to ISO 9001:2015, contributes to the production of high quality products offering dependable, long life performance in the field and appreciably reducing maintenance cost. Each our conveyor pulley is individually computer designed to meet the client's requirements.

Product Name

Belt Conveyor Pulley Drum

Type

Drive Pulley, Bend Pulley,Snub Pulley,Take Up Pulley

Length

200mm-2500mm

Materials

Carbon steel, Stainless steel, Rubber

Surface Treatment

Smooth, CZPT grooved lagging, Herringbone lagging, Ceramic lagging

Welding

Submerged Arc Welding

Bearing

Famous brands

Structure

Tube,shaft,self-aligning bearing,bearing seat/house,hub, locking bushing,end disc

Drive Pulley Introduction:

1. Head/Drive Pulley is located at the discharge terminus of the conveyor. 
2. Drive pulley provides the driving force for the conveyor. In order to increase pulley life and traction, it often has a larger diameter than other pulleys.
3. We can supply pulleys with hot vulcanized rubber lagging, plain or grooved, as required by client. Different patterns of grooving such as herringbone or CZPT can be provided to increase tractive friction under dirty or wet conditions. CZPT grooves have the advantage of being installed in any orientation, regardless of belt direction.

Specification of Drive Head Pulley Drum

Belt Width 500-2800mm (19-110 inch)
Pulley Length 500-3500mm (19-138 inch)
Diameter 200-1800mm (8-70 inch)
Standard ISO9001:2008, CEMA, DIN, TUV, JIS, AS/NS, etc.
Working Life More than 30,000 hours.
Surface Flat Rubber Lagged, Ceramic Lagged, CZPT Rubber Lagged, etc.
Main Material Carbon Steel
Length of conveyor drive pulley depends on the width of conveyor Belt. You can get drive pulleys with hot & cold vulcanized rubber lagging, plain or grooved, as required by client.

Bend Pulley Introduction:

1. The bend pulley  is used for changing the direction of the belt.
2. The bend pulley is usually installed at the tail part or the vertical take-up equipment part when the belt direction need to 180°bending. It will be installed above the take-up equipment part while 90°bending.
3. The pulley, which is used for extending the contact surface, is usually used for below or equal to 45 degree bending.
4. The surface treatment of the bend pulley can be smooth steel and flat rubber lagging. 

Specification of Bend Pulley:

Belt Width 500-2800mm(19-110 inch)
Pulley Length 500-3200mm(19-126 inch)
Diameter 200-1800mm(8-70 inch)
Standard ISO9001:2008, CEMA, DIN, TUV, etc.
Working Life More than 30,000 hours.
Surface Flat Rubber Lagged, Ceramic Lagged, CZPT Rubber Lagged, etc.
Main Material Carbon Steel
Length of conveyor bend pulley depends on the width of conveyor Belt. You can get drive pulleys with hot vulcanized rubber lagging, plain or grooved, as required by client.

Snub Pulley
Snub pulley is used to achieve higher angle of wrap on the drive pulley thereby increasing the traction. It also reduces the belt tension maximizing the life of the conveyor component.It is mounted close to the drive pulley on the return side of the belt.

Specification of Snub Pulley:

Items Content
Belt Width 500-2800mm (19-110 inch)
Pulley Length 500-3200mm (19-126 inch)
Diameter 200-1800mm (8-70 inch)
Standard ISO9001:2008, CEMA, DIN, TUV, etc.
Working Life More than 30,000 hours.
Surface Flat Rubber Lagged, Ceramic Lagged, CZPT Rubber Lagged, etc.
Main Material Carbon Steel
Length of conveyor Snubpulley depends on the width of conveyor Belt. You can get Snubpulleys with hot vulcanized rubber lagging, plain or grooved, as required by client.

Take Up Pulley 
The take up pulley will ensure adequate tension of the belt leaving the drive pulley so as to avoid any slippage of the belt, ensure proper belt tension at the loading and other points along the conveyor, compensate for changes in belt length due to elongation, and provide extra length of belt when necessary for splicing purpose.

Specification of take up pulley drum:

Belt Width 500-2800mm(19-110 inch)
Pulley Length 500-3200mm(19-126 inch)
Diameter 200-1800mm(8-70 inch)
Standard ISO9001:2008, CEMA, DIN, TUV, etc.
Working Life More than 30,000 hours.
Surface Flat Rubber Lagged, Ceramic Lagged, CZPT Rubber Lagged, etc.
Main Material Carbon Steel

The components of a pulley drum include the following:

Drum or Shell The drum is the portion of the pulley in direct contact with the belt. The shell is fabricated from either a rolled sheet of steel or from hollow steel tubing.The shell has a specific 'face' width and diameter which is determined by the width of the belting and the type and rating of the belt to be used on the conveyor.
Diaphragm Plates The diaphragm or end plates of a pulley are circular discs which are fabricated from thick steel plate and which are welded into the shell at each end, to strengthen the drum.The end plates are bored in their centre to accommodate the pulley shaft and the hubs for the pulley locking elements.
Shaft The shaft is designed to accommodate all the applied forces from the belt and / or the drive unit, with minimum deflection.The shaft is located and locked to the hubs of the end discs by means of a locking elements.
The shaft is supported on both ends by bearings which are housed in plummer blocks, to support the shaft and pulley assembly on the conveyor structure.
Shafts often comprise different diameters along their length due to the bending moments and resultant deflection limitations. The diameter of the shaft at the landings for the bearings may be smaller to satisfy the necessary bearing diameter which is more cost-effective (smaller).
Similarly in the case of a drive shaft, the drive attachment, may be different to the other diameters along the shaft and hence pulley shafts are often stepped.
Locking Elements These are high-precision manufactured items which are fitted over the shaft and into the pulley hubs. The locking elements attach the pulley firmly to the shaft via the end plates.Locking elements work on the friction-grip principle whereby the element is CZPT to be fastened to the shaft and hub simultaneously and concentrically, by tightening a series of screws around the locking element.
Hubs The hubs are fabricated and machined housings which are welded into the end plates. The hubs are sized according to the size of the pulley, the diameter of the shaft and the size of the locking element which is required for the specific duty.
Lagging It is sometimes necessary or desirable to improve the friction between the conveyor belt and the pulley in order to improve the torque that can be transmitted through a drive pulley.Improved traction over a pulley also assists with the training of the belt.
In such cases pulley drum surfaces are 'lagged' or covered in a rubberized material. This cover is usually 8 mm to 12 mm thick and can be plain or have a grooved pattern. The rubber lagging is vulcanized to the pulley shell to ensure that it remains attached under adverse operating conditions.
Bearing Assemblies Bearings support the rotating shaft and hence the pulley. The bearings are housed in 'plummer blocks' which enable the mass of the pulley assembly plus the belt tension forces to be transmitted to the pulley supporting structure.Plummer blocks are often bolted to 'sole plates' which are welded to the structure.
The sole plates incorporate jacking screws to enable the pulley to be correctly and relatively easily aligned.

Several types of bearing housing, seals and end disc:

Pulley Drum Warehouse and package:

Pulley Drums:

Our Products: Belt Conveyors, Pulley Drum, Conveyor Rollers Idler,  etc.

How to Assemble a Pulley System

A pulley is a wheel that rotates on a shaft or shaft to support the movement of a taut cable. Pulleys allow power to be transmitted from the shaft to the cable.
pulley

Simple pulley

The simplest theory of operation of a pulley system assumes that the rope and weight are weightless and that the rope and pulley are not stretched. Since the force on the pulley is the same, the force on the pulley shaft must also be zero. Therefore, the force exerted on the pulley shaft is also distributed evenly between the 2 wires passing through the pulley. The force distribution is shown in Figure 1.
The use of simple pulleys is as old as history. Before the Industrial Revolution, people relied on muscle strength to carry heavy loads. Pulleys, levers and ramps make this possible. Today, we can see pulleys in a variety of systems, from exercise equipment to garage doors, and even rock climbers use them to help them reach greater heights. As you can see, these simple machines have been around for centuries and are used in everyday life.
Another simple pulley system is the pulley system. In this system, there is a fixed pulley at the top and a movable pulley at the bottom. The 2 pulleys are connected by a rope. This combination reduces the amount of work required to lift the load. Additionally, the ropes used in this system are usually made of rope and woven through the individual wheels of the pulley drum.
A pulley is an ingenious device that distributes weight evenly and can be used to lift heavy objects. It is easy to build and can be easily modified for a wide range of activities. Even young children can make their own with very few materials. You can also use simple household items such as washing machines, thin textbooks and even chopsticks. It's very useful and can be a great addition to your child's science and engineering activities.
The simplest pulley system is movable. The axis of the movable pulley can move freely in space. The load is attached to 1 end of the pulley and the other end to the stationary object. By applying force on the other end of the rope, the load is lifted. The force at the other end of the rope is equal to the force at the free end of the pulley.
Another form of pulley is the compound pulley. Compound pulleys use 2 or more wheels to transmit force. Compound pulleys have 2 or more wheels and can lift heavier objects. Dim is POLE2.
pulley

tapered pulley

It is important to clean and align the bolt holes before assembling the tapered pulley. The screws should be lubricated and the threads cleaned before installation. To install the pulley, insert it into the shaft keyway. The keyway should be aligned with the shaft hole to prevent foreign matter from entering the pulley. Then, alternately tighten the bolts until the pulley is tightened to the desired torque.
A tapered pulley is a basic structure. The pulley belt is arranged across 4 steps. Installed between the headstock casting and the main shaft, it is often used in the paper industry. It integrates with printing machinery and supports assembly lines. These pulleys are also available in metric range options, eliminating the need for ke-waying or re-drilling. They are easy to install, and users can even customize them to suit their needs.
CZPT Private Limited is a company that provides unique products for various industries. This large product is used for many different purposes. Also, it is manufactured for industrial use. The company's website provides detailed specifications for the product. If you need a tapered pulley, contact a company in your area today to purchase a quality product!
Tapered pulleys are vital to paper mill machinery. Its special design and construction enable it to transmit power from the engine source to the drive components. The advantages of this pulley include low maintenance costs and high mechanical strength. Cone wheel diameters range from 10 inches to 74 inches. These pulleys are commonly used in paper mills as they offer low maintenance, high mechanical strength and low wear.
A tapered sleeve connects the pulley to the shaft and forms an interference fit connector. The taper sleeve is fixed on the shaft with a key, and the corresponding inner hole is fixed on the shaft with a key. These features transmit torque and force to the pulley through friction. This allows the tapered pulley to move in a circular motion. The torque transfer characteristics of this pulley are most effective in high speed applications.
The sleeve is the most important part when assembling the tapered pulley. There is an 8-degree taper inside the cone, which is closely connected to the inner surface of the pulley. Taper sleeves and pulleys are interchangeable. However, tapered pulleys can be damaged after prolonged use.
pulley

pulley pulley system

A pulley pulley system is a great way to move heavy objects. These systems have been around for centuries, dating back to the ancient Greeks. This simple mechanism enables a person to lift heavy objects. These blocks are usually made of rope, and the number of turns varies for different types of rope. Some blocks have more cords than others, which creates friction and interferes with the easy movement of the lifting system.
When using a pulley pulley, the first thing to decide is which direction to pull. Unfavorable rigging means pulling in the opposite direction. In theory, this method is less efficient, but sometimes requires a certain amount of work space. The benefit is that you will increase the mechanical advantage of the pulley by pulling in the opposite direction. So the interception and tackle system will give you more of a mechanical advantage.
Pulley pulleys are an excellent choice for lifting heavy objects. The system is simple to install and users can easily lift objects without extensive training. Figure 3.40 shows a pulley in action. In this photo, the person on the left is pulling a rope and tying the end of the rope to a weight. When the rope is attached to the load, the rope will be pulled over the pulley and pulley.
The blocks on the blocks are attached to the ends of the rope. This creates unique lifting advantages compared to single-line systems. In Figure 3, the tension of each thread is equal to one-third of the unit weight. When the rope is pulled over the pulley, the force is divided equally between the 2 wires. The other pulley reverses the direction of the force, but that doesn't add any advantage.
Use pulleys to reduce traction and load. The weight of the load has not changed, but the length of the rope has increased. Using this method, lifting the load by pulling the rope 4 times reduces the force required to lift 1 foot. Likewise, if the pulley system had 4 pulleys instead of three, the length of the rope would be tripled.
The system can transmit loads in any direction. Rope length is determined by multiplying the distance from the fixed block to the load by the mechanical advantage. If the mechanical advantage is 3:1, then passing the rope through the pulley 3 times will produce the required traction distance. Also, the length of the rope will depend on the mechanical advantage, so if the load is 3 times the length of the rope, it will be more than 3 times the required length.

China Best Sales Steel Conveyor Belt Pulleys (OEM)   near me supplier China Best Sales Steel Conveyor Belt Pulleys (OEM)   near me supplier