China Custom Casting and Machining Belt Pulley for Italy Customer engine pulley

Product Description

Casting and Machining Belt Pulley for Italy customer

1. Material: Cast iron GG25, Ductile iron,grey iron
2. Process: machining - phosphating
3. Size:1C230,1C250,1C170,1B250,1B230

Specifications

 

Various Types of Pulley GG20/GG25/GG30/V-Belt Pluuey 
1.Produce as drawings 
2.on time delivery 
3.ISO,CCC Reliable qualit 
 

 

Various Types of  Pulley GG20/GG25/GG30/V-Belt pulley

Specifications:

Process: casting-machining-palstics spraying-packaging

Technical: sand casting

Material: China-HT200/HT250/HT300  Germery-GG20/GG25/GG30

Dimension: as customer's request

Casting level: CT10-CT11

Surface roughness: Ra25

Packaging: wooden cases or as customer's drawings

Surface treatment: shot blasting, plastic spraying, paint spraying

Equipment: cupola, electric furnace

Weight: 0.5kg-100kg

Surface colour: plastic spraying RAL2004/black paint/ antirust paint

Inspection:

  In-house and third partyUniversal

All the products are strictly inspected by the operators and skilled QC

  inspection tools: hardness tester, height ruler

 Production Procedure:

 

Drawings→Mould developing→Raw casting→Sandblasting→Rough machining or finish machining→Surface treatment→Inspection→Packing→Delivery strictly

 

We can produce the pulleys according to the drawings and samples provided by the customers with excellent quality and competitive price.

As an experienced casting manufacturer, we assure you the quality! Our products are through careful inspection, and our quality is high and reliable which have been achieved cutomers' satisfaction!

If you are interested in our products, please do not hesitate to contact us!

HangZhou Jiangdashengye Trade co.,ltd.

OEM SERVICES

Service

Drawings or samples processing/OEM/ODM service provided

Produce Process

Drawings→ mould making →raw casting → sandblasting →rough machining or finish machining →surface treatment →product checking→ packing →delivering

Casting Material

Cast Iron, Grey Iron, Ductile Iron,Carbon Steel, Stainless steel, Alloy steel, 
Aluminum, Aluminum alloy etc.

Standard

ISO, GB, ASTM, DIN, JIS

Equipment

melting furnace, centrifugal casting machines coated CHINAMFG machine CNC machines turning machines grinding machines milling machines drilling machine punching machines laser carving machine

Surface treatment

Heat treatment, Polishing, Sand blasting, Painting, Electro-plating, Chemical Plating,

 and other machining processing.

Inspection

Equipments

Spectrum analysis instrument, Metallurgical analysis, Tensile strength tester, Hardness tester, Roughness tester, deflection tester, Impact test machine, Projector, Altimeter, Scale Micrometer, pressure tester, etc.

Delivery

Sample sent to customer by air.

Large quantity products delivered to customer by sea from xingang,China

Payment terms

L/C at sight or 30% T/T as deposit and balanced 70% to pay before

v pulley, v belt pulley, v groove pulley, v groove belt pulley, taper lock pulley, taper lock v belt pulley, taper lock bushing pulley, taper lock pulleys / taper bore pulley, large v belt pulley, double v belt pulley, cast iron v belt pulley belt pulley, variable speed v belt pulleys, v belt pulley split pulley, cast iron v belt pulley

V belt pulley specifications:

1) European standard:    

a) V-belt pulleys for taper bushings: SPZ, SPA, SPB, SPC; up to 10 grooves   

b) Adjustable speed V-belt pulleys and variable speed pulleys   

c) Flat belt pulleys and conveyor belt pulleys

2) American standard:   

a) Sheaves for taper bushings: 3V, 5V, 8V    

b) Sheaves for QD bushings: 3V, 5V, 8V   

c) Sheaves for split taper bushings: 3V, 5V, 8V   

d) Sheaves for 3L, 4L or A, and 5L or B belts: AK, AKH, 2AK, 2AKH, BK, BKH,2BK, 2BKH, 3BK   

e) Adjustable sheaves: poly V-pulley, multi-pitch H, L, J, K and M

3) Bore: pilot bore, finished bore, taper bore, bore for QD bushing

4) Surface finish: paint, phosphating, zinc plated

5) Material: cast iron, ductile iron, nylon, aluminum

6) Made according to drawings and/or samples, OEM inquiries welcomed

Now we send photo of our production as follows:
 

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Size: 1c250
Size2: 1c230
Size3: 1b270
Size4: 1b250
Name: Casting and Machining Belt Pulley
Transport Package: Wooden Packing
Samples:
US$ 3.5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

belt and pulley

How are belt and pulley systems employed in woodworking and milling equipment?

Belt and pulley systems play a crucial role in woodworking and milling equipment, enabling various operations and enhancing the efficiency and functionality of these machines. Let's explore how they are employed in this context:

Power Transmission:

  • Belt and pulley systems are extensively used to transmit power from the motor to different components in woodworking and milling equipment.
  • They allow the motor to drive essential parts such as cutting blades, spindles, and feed mechanisms.
  • By utilizing belts and pulleys, the motor can be positioned in a convenient location while distributing power to multiple areas of the machine.

Speed Control:

  • Belt and pulley systems provide a means to control the rotational speed of various components in woodworking and milling equipment.
  • By using pulleys of different sizes and adjusting the belt position, the speed of cutting blades or spindles can be modified.
  • This speed control capability allows for precise cutting, shaping, or milling operations based on the specific requirements of the material being processed.

Tensioning:

  • Proper tensioning of belts in woodworking and milling equipment is essential for optimal performance.
  • Correct tension ensures adequate grip between the belt and pulleys, preventing slippage and power loss.
  • Woodworking and milling machines often feature tensioning mechanisms that allow for easy adjustment of belt tension.
  • Regular monitoring and adjustment of belt tension maintain the efficiency and accuracy of the equipment.

Clutching and Pulsing:

  • Belt and pulley systems can be employed to implement clutching and pulsing mechanisms in woodworking and milling equipment.
  • Clutching allows for engaging or disengaging specific components, such as spindles or cutting blades, quickly and smoothly.
  • Pulsing mechanisms, achieved through the intermittent engagement of belts and pulleys, enable precise control over feed rates and movement.
  • These features enhance the versatility and functionality of woodworking and milling machines, supporting operations like drilling, routing, or shaping.

Belt Replacement and Maintenance:

  • Regular inspection and maintenance of belts in woodworking and milling equipment are essential for their longevity and performance.
  • Inspect belts for signs of wear, damage, or deterioration, and replace them as necessary.
  • Proper belt alignment, tensioning, and lubrication contribute to smooth operation and prevent premature failure.
  • Following the manufacturer's guidelines and recommendations for belt replacement intervals and maintenance procedures is crucial for optimal performance.

Noise and Vibration Control:

  • Belt and pulley systems in woodworking and milling equipment can help reduce noise and vibrations.
  • Proper alignment, tensioning, and maintenance of belts and pulleys minimize noise generation and vibrations during operation.
  • This contributes to a more comfortable working environment and extends the lifespan of the equipment.

Overall, belt and pulley systems are integral to woodworking and milling equipment, enabling power transmission, speed control, tensioning, clutching, and maintenance. They enhance the performance, precision, and versatility of these machines, supporting various woodworking and milling operations.

belt and pulley

What role do belts and pulleys play in conveyor systems for material handling?

In conveyor systems for material handling, belts and pulleys play a crucial role in facilitating the movement of goods, packages, and materials. Here's a detailed explanation of the role they play:

Belts:

  • Belts serve as the primary component of the conveyor system, providing a continuous surface for the materials to travel on. They are typically made of durable materials such as rubber, PVC, or fabric-reinforced materials.
  • The belt's flexibility allows it to conform to the shape of the supporting rollers or pulleys, enabling smooth and efficient material transport. It can bend around pulleys of various sizes and configurations, allowing for the redirection of the material flow along the desired path.
  • Belts are selected based on the specific requirements of the material being transported. Factors such as the material's weight, size, abrasiveness, and temperature sensitivity are considered to choose belts with the appropriate strength, surface texture, and material composition.
  • Belts can be designed with various surface profiles, such as cleats or ribs, to enhance grip and prevent material slippage. These profiles are particularly useful when handling steep inclines, inclined or declined sections, or when transporting materials with irregular shapes or sizes.
  • The tensioning of the belt is essential to maintain proper belt engagement with the pulleys and ensure efficient power transmission. Tensioning devices, such as take-up units, are used to adjust and maintain the proper belt tension throughout the conveyor system's operation.

Pulleys:

  • Pulleys are an integral part of the conveyor system, providing the driving force and redirecting the belt's path. They are typically mounted on shafts and supported by bearings.
  • The driving pulley, known as the head pulley, is connected to a motor or an engine that provides the power to move the belt and transport the materials. The head pulley's size and rotational speed determine the belt's linear speed, impacting the conveyor system's overall throughput.
  • The tail pulley is located at the opposite end of the conveyor system and provides a return path for the belt. It helps maintain proper tension in the belt and ensures smooth operation.
  • Intermediate pulleys, known as idler pulleys, are strategically placed along the conveyor system to support the belt and maintain its alignment. They play a crucial role in minimizing belt sag, preventing excessive belt deflection, and ensuring proper engagement between the belt and pulleys.
  • Idler pulleys can be fixed or adjustable to accommodate different belt tensions and provide optimal support. They are designed to minimize friction and allow the belt to move freely, reducing wear and extending the belt's service life.

Together, belts and pulleys in conveyor systems for material handling enable the efficient and reliable movement of goods, packages, and materials. They facilitate the transportation of materials over short or long distances, along straight or curved paths, and across various elevations. The proper selection, design, and maintenance of belts and pulleys are essential to ensure optimal conveyor system performance, productivity, and safety in material handling operations.

belt and pulley

Can you explain the principles of power transmission using belts and pulleys?

In a belt and pulley system, power transmission occurs through a combination of principles involving friction and rotational motion transfer. Here's a detailed explanation of the principles of power transmission using belts and pulleys:

Friction: The primary principle behind power transmission in a belt and pulley system is friction. When a belt is wrapped around two pulleys, the driving pulley (input pulley) transfers rotational force to the belt. As the driving pulley rotates, frictional forces develop between the belt and the grooved rim of the pulley. The friction generated between the belt and the driving pulley allows the belt to grip the pulley surface, enabling the transfer of rotational motion.

Rotational Motion Transfer: The rotational motion transfer occurs as the belt moves and wraps around the driving and driven pulleys. As the driving pulley rotates, the belt is pulled along its surface due to the frictional forces. This causes the belt to move and wrap around the driven pulley. The movement of the belt in turn causes the driven pulley to rotate, transferring the rotational motion from the driving pulley to the driven pulley.

Pulley Ratio: The ratio of the diameters of the driving and driven pulleys plays a crucial role in power transmission. By using pulleys of different sizes, mechanical systems can achieve speed reduction or speed increase, allowing for proper matching of rotational speeds between different components. The pulley ratio determines the relationship between the rotational speed (RPM) and torque between the driving and driven components. For example, if the driven pulley is larger than the driving pulley, it results in speed reduction and increased torque, while a smaller driven pulley would lead to speed increase and reduced torque.

Tension: Proper tension in the belt is essential for effective power transmission. The tension in the belt ensures that it remains in contact with the pulleys and prevents slippage. Insufficient tension can cause the belt to slip, leading to power loss and reduced efficiency. On the other hand, excessive tension can strain the belt and pulleys, causing premature wear and failure. Tensioning systems, such as adjustable pulleys or tensioning devices, are used to maintain the optimal tension in the belt throughout the operation of the system.

Advantages of Belts and Pulleys: Belt and pulley systems offer several advantages in power transmission:

  • Flexibility: Belts are flexible and can bend around pulleys of various sizes and configurations, allowing for versatile design options.
  • Slip Prevention: The friction between the belt and pulleys helps prevent slipping, ensuring efficient power transfer.
  • Shock Absorption: Belts can absorb shocks and vibrations, reducing the impact on the system's components.
  • Noise Reduction: Compared to other power transmission methods, belts and pulleys operate with relatively low noise levels.
  • Cost-Effectiveness: Belts and pulleys are generally cost-effective compared to other power transmission alternatives.

In summary, power transmission in a belt and pulley system is achieved through friction and rotational motion transfer. The friction between the belt and the driving pulley allows the belt to grip the pulley's surface and transfer rotational force. As the belt moves and wraps around the driven pulley, the rotational motion is transferred to the driven component. The pulley ratio determines the speed and torque relationship, while proper tension in the belt ensures efficient power transmission. Belt and pulley systems offer flexibility, slip prevention, shock absorption, noise reduction, and cost-effectiveness as advantages in power transmission applications.

China Custom Casting and Machining Belt Pulley for Italy Customer   engine pulleyChina Custom Casting and Machining Belt Pulley for Italy Customer   engine pulley
editor by CX