China Good quality Belt Conveyor Pulley for Mining and Mineral Application with Good quality

Product Description

We can produce conveyor rollers of various standards, diameters, lengths, and types
Welcome to write to us
 

Product Description

 

Description Fabrication Services flat belt idler pulley for belt conveyor
Application Used in electric power, metallurgy,mine,coal, cement,steel,chemical, port, hydroelectric power and grain industries
Pipe/Tube/Shell 1)Material:Q235 Steel
2)Diameter:219mm-3000mm
3)Length:500mm-5000mm,depends on the belt width of the conveyor
Shaft/Axis Material:#45 Steel
Bearing Big roving crack, deep groove ball with double sealing
Welding Pipe and bearing housing with automatic welding
Surface Smooth steel color surface,  rubber lagging surface
Color Red,green,blue or as require
Service life More than 30,000 hours
Standard GB,ISO,DIN,CEMA,JIS

Our Pulley Features:
 

Conveyor Pulley  Test  
1. All butt welds shall be full Penetration
2. All welds to be full seal welds to prevent rust
3. Shell seam welds are submerged arc (SAW)
4. Includes stress relieving of shell prior to machining
5. Ultrasonic testing of all shafts
6. Drillings for Temperature probe / vibration analysis device
7. Remove all butts and sharp edges
Conveyor Pulley Shaft Selection  
The major cause of conveyor pulley failure is excessive shaft deflection. The Conveyor Pulleys - ZheJiang HSCD Engineering department can perform Stress Analysis and Finite Element Analysis to maximize your conveyor pulley performance. 
 
Conveyor Pulley Shell Material  
Q345B Carbon Steel
GR350 Carbon Steel
ANSI 4140 Alloy Steel
ASTM A514B Stainless Steel
Bearing House   SKF/NSK/ /HRB/LYC, as customer request. 
Conveyor Pulley Lagging  
Plain rubber lagging, Herringbone and CHINAMFG grooves are all available 
. Hot Vulcanised Durometer 
. Hardness 50-55-65 Shore A, M Grade
. Oil Resistant, Heat Resistant FRAS
Comprising  
•Drive pulley, Head pulley and Tail Pulleys
•Take-Up Pulleys,
•Snub pulley & Bend Pulleys
•Self Cleaning Spiral CHINAMFG pulley & Drum Pulleys
Significant advantages  
• The thick pulley shell absorbs more stress.
• The large CHINAMFG angle provides superior belt tracking capabilities.
• True concentric machining provides:
• maximum contact with the belt,
• consistent belt content discharge,
• less deflection of shaft,
• less stress on the bearings
Available
Conveyor Pulley Designs
 
•Liveshaft or Deadshaft types.
•Flat or crowned shell.
•Taconite, labyrinth or speciality seals.
•Oil or grease lubricated.
•Self centering or low pressure lock element designs.

 

Our workshop

Our packaging

our products

Our certificate

 

 

 

Packaging & Shipping

 

Company Profile

 

ITALY CHINAMFG OU GROUP is a CHINAMFG international companies in the world advanced level . REAL is a registered trademark of CHINAMFG OU GROUP , designed and manufactured REAL brand roller, roller , large belt conveyors in Italy, Germany, Turkey and other countries have extensive influence , by customers alike. CHINAMFG OU GROUP valued Chinese market there is huge potential, has been dedicated to the development of China 's roller market. In order to meet the needs of the customers , after many visits screening, HangZhou CHINAMFG Conveying Machinery Co.,Ltd, advanced production technology and years of quality customers as a platform , has won REAL directors unanimously approved, CHINAMFG OU GROUP authorized HangZhou CHINAMFG Conveying Machinery Co.,Ltd REAL brand for the Chinese region specified design and development, production and sales, service as 1 of the company, CHINAMFG OU GROUP, with its strong technical foundation, rich belt conveyor production experience and the international influence of the brand as a backup support, REALwith CHINAMFG joint venture together to open up the Chinese market a variety of mine roller, belt conveyors businesses together to provide our customers with quality services. HangZhou CHINAMFG Conveying Machinery Co.,Ltd was founded in May 2 thousand and five. It's a private enterprise of stock-holding system .It was located in the economic and technological development zone of Xihu (West Lake) Dis. town, HangZhou city. ZheJiang province .This place is beautiful and CHINAMFG ,and the transport is very convenient.On November 18, 2013, joint venture with the ITALY CHINAMFG OU GROUP, specializes in producing REAL brand TD75, DTII, DTIIA type fixed conveyor, mobile elevating conveyors, roller and roller.The products have gained various patents . We have got the national industrial products production license issued by the state administration of quality supervision, inspection and quarantine of the People's Republic of China , the company has been identified as CHINAMFG trademarks in dHangZhou city committee. Enhance the brand of 'YI LUN'.Our company has the right of exportation and the products are sold to Middle East ,Africa ,Australia ,Europe ,Southeast Asia ,Russia and some other countries and regions. The company has large lathe, numerical control, double pressing machine, double welding machine, double boring lathe, milling machine, sawing machine and so on .The company produces more than 2 thousand rollers a day and over 7 hundred thousand a year .We choose and use the special tube ,cold-drawing shaft and famous bearing to make the rollers ,and the rollers were sealed by nylon .The professional inspectors used testing equipments to examine waterproof , preventing static electricity ,sideways ,moving up and down ,revolving resistance and falling of the rollers .The examine result is that the qualified rate of the rollers is over 98%. The noise of the rollers is very low and its turning is very nimble .The life of the rollers is over 30000 hours ,and the products were praised by all the customers .The products were widely used for mine ,coal mine ,port ,steel plant ,electric plant ,feed-processing plant ,cement plant and some other enterprises. This company pursues that credit is as aim and puts the quality above all else .We request to live and develop with quality and credit .Strengthen the inner management and improve the quality of the products constantly .Offer the best products for customers from the beginning to the end .At the same time ,provide quality service for the customers ,because serving the customers well is also the aim of our enterprise.

HangZhou CHINAMFG Conveying Co., Ltd
Name roller,idler,pulley
Material Stainless Steelseamless pipe, welded pipe
Size Any size as your demand
Color Red, yellow,any color as your demand
Standard ISO 9001:2000 , BV Certificate
MOQ 10-50 pcs
Bearing 6204,6205,6206,6305 ect
Shaft diameter 20-40 mm
Pipe diameter 60-219 mm
Type DT75,DTII,DTIIA,TK,TKII
OEM Welcome
Lifetime At least 5000 hours
Material for transport Coal,Ore,Clinker,grain,plant,fertilizer,ect
Paint Common paint and baking varnish
Producing capacity 1500pcs per day
Payment Term TT, L/C
Loading port ZheJiang ,HangZhou
Production Time 7-15days after getting the deposite
Specifications 1.Large capacity,2.High speed.3.Easy to install,repaire and maintenance.4.High output,efficiency,low noise.
Advantage 1.Best price.2.Quality control whole process.3.Quick,efficient,comprehensive service.

FAQ

 

1. who are we?
We are based in ZheJiang , China, start from 2005,sell to Mid East(64.00%),Eastern Asia(16.00%),South America(7.00%),Southeast Asia(7.00%),Africa(6.00%). There are total about 51-100 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Alway

s final Inspection before shipment;

3.what can you buy from us?
Belt Conveyor,Conveyor Spare Parts,Conveyor Pulley,roller brackets,belts

4. why should you buy from us not from other suppliers?
We have a professional team with rich experience in conveyor industry at CHINAMFG Our team will provide first-class service to you.

5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,FCA,Express Delivery;
Accepted Payment Currency:USD,EUR,CNY;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,Russian /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Carbon Steel
Surface Treatment: Polishing
Motor Type: Frequency Control Motor
Installation: Turning
Thickness of Rubber Surface: 8mm 10mm 12mm 15mm 20mm
Diameter: 159---2000mm
Customization:
Available

|

Customized Request

belt and pulley

What is the significance of tensioning belts correctly in belt and pulley systems?

Tensioning belts correctly in belt and pulley systems is of utmost importance for ensuring optimal performance and longevity of the system. Here are some key reasons why proper belt tensioning is significant:

  • Power Transmission: Correct belt tension ensures efficient power transmission from the driving pulley to the driven pulley. When a belt is properly tensioned, it securely grips the pulleys, allowing the transfer of rotational force without slipping. This enables the effective transfer of power from the motor or drive source to other components or machinery.
  • Prevention of Slippage: Insufficient tension in a belt can lead to slippage between the belt and pulleys. Slippage results in a loss of power transmission efficiency and can cause erratic or incomplete operation of the equipment. Proper tensioning ensures that the belt remains in firm contact with the pulleys, minimizing slippage and maximizing power transfer.
  • Reduced Wear and Belt Life: Over-tensioning or under-tensioning of belts can significantly impact their lifespan. When a belt is over-tensioned, excessive stress is placed on the belt and pulley bearings, leading to accelerated wear and potential premature failure. Conversely, under-tensioning allows the belt to flex excessively, leading to increased wear, heat generation, and reduced belt life. Proper tensioning helps maintain the optimal balance, reducing wear and extending the longevity of the belt.
  • Optimal Performance: Proper tensioning ensures that the belt operates within its designed specifications. It helps maintain the required belt tension for optimal grip and power transmission, allowing the equipment to perform effectively and efficiently. This is particularly important in applications where precise speed control or torque transfer is necessary, such as in industrial machinery, automotive engines, or conveyor systems.
  • Energy Efficiency: Correct belt tensioning contributes to energy efficiency by minimizing power loss due to slippage and reducing the load on the motor or drive system. When belts are properly tensioned, the power is efficiently transferred from the input to the output, resulting in improved overall energy efficiency of the system. This is particularly relevant in applications where energy conservation is a priority, as it helps reduce operating costs and environmental impact.

Overall, correctly tensioning belts in belt and pulley systems is crucial for ensuring optimal power transmission, preventing slippage, reducing wear, maximizing belt life, achieving optimal performance, and improving energy efficiency. Regular monitoring and adjustment of belt tension, following manufacturer recommendations, are essential maintenance practices to uphold the reliability and effectiveness of belt and pulley systems.

belt and pulley

What maintenance procedures are necessary to keep belt and pulley systems functioning smoothly?

Maintaining belt and pulley systems is crucial to ensure their smooth and efficient operation. Here are some essential maintenance procedures to keep these systems functioning properly:

Regular Inspection:

  • Perform regular visual inspections of the belts and pulleys to check for signs of wear, damage, or misalignment.
  • Look for cracks, fraying, glazing, or excessive belt dust accumulation.
  • Inspect the pulleys for any signs of misalignment, wear, or damage to the grooves or sheaves.
  • Identify and address any issues promptly to prevent further damage or system failure.

Tension Adjustment:

  • Maintain proper belt tension to ensure optimal power transmission and minimize slippage.
  • Refer to the manufacturer's guidelines or specifications to determine the correct tension for the specific belt and pulley system.
  • Use appropriate tensioning devices or mechanisms to adjust the tension as needed.
  • Over-tensioning or under-tensioning can lead to premature belt wear, increased power loss, and reduced system efficiency.

Lubrication:

  • Some belt and pulley systems may require lubrication to reduce friction and wear.
  • Refer to the manufacturer's recommendations for the appropriate lubricant type and frequency of lubrication.
  • Apply lubricant to the pulley bearings or bushings as specified.
  • Ensure that the lubrication does not come into contact with the belt surface, as it can cause slippage and reduce grip.

Alignment:

  • Proper alignment of the pulleys is essential for belt performance and longevity.
  • Check the alignment of the pulleys periodically using alignment tools or methods.
  • Adjust the pulleys as necessary to ensure they are parallel and in the same plane.
  • Misaligned pulleys can cause uneven belt wear, increased friction, and system inefficiencies.

Replacement:

  • Replace worn, damaged, or excessively worn belts promptly.
  • Follow the manufacturer's recommendations for belt replacement intervals or refer to visual inspection results.
  • Use belts that meet the required specifications and size for the specific system.
  • Ensure proper installation and tensioning of the new belts.

Cleanliness:

  • Keep the belt and pulley system clean and free from debris, dirt, or contaminants.
  • Regularly remove any accumulated dirt or debris using appropriate cleaning methods, such as brushing or compressed air.
  • Contaminants can cause belt slippage, increased wear, and reduced grip.

Documentation and Record-Keeping:

  • Maintain a maintenance log or record of inspections, adjustments, lubrication, and replacements performed on the belt and pulley system.
  • Record the dates, procedures, and any relevant observations or measurements.
  • This documentation helps track maintenance activities, identify patterns, and plan future maintenance tasks.

By following these maintenance procedures, belt and pulley systems can be kept in optimal condition, ensuring smooth operation, minimizing downtime, and prolonging the life of the components.

belt and pulley

In which industries are belt and pulley systems commonly utilized?

Belt and pulley systems find wide application across various industries where power transmission and motion control are essential. Here's a detailed explanation of the industries where belt and pulley systems are commonly utilized:

  • Manufacturing: Belt and pulley systems are extensively used in the manufacturing industry for a wide range of applications. They are employed in conveyor systems to transport materials or products along assembly lines. Belt and pulley mechanisms are also used in machinery for power transmission, such as in industrial mixers, packaging equipment, textile machinery, and printing presses.
  • Agriculture: In the agricultural sector, belt and pulley systems are utilized in various equipment and machinery. They are employed in grain handling systems, irrigation systems, feed processing equipment, and farm machinery like tractors and combines. Belt-driven components, such as pumps and fans, are commonly found in agricultural applications.
  • Mining and Quarrying: Belt and pulley systems play a crucial role in the mining and quarrying industry. They are used in conveyors to transport bulk materials, such as coal, ores, and aggregates. These systems facilitate the efficient movement of materials over long distances, enabling mining and quarrying operations to handle large volumes of material effectively.
  • Automotive: The automotive industry utilizes belt and pulley systems in various applications. They are employed in engine components such as timing belts, which synchronize the movement of engine valves with the crankshaft. Belt-driven accessories, such as alternators, power steering pumps, water pumps, and air conditioning compressors, rely on belt and pulley systems for power transmission.
  • Food and Beverage: Belt and pulley systems are widely utilized in the food and beverage industry. They are employed in conveyor systems for transporting food products during processing, packaging, and distribution. Belt-driven equipment, such as mixers, slicers, and dough handling machines, rely on belt and pulley systems for power transmission.
  • Material Handling: Belt and pulley systems are extensively used in material handling applications across various industries. They are employed in warehouses, distribution centers, airports, and logistics facilities for conveyor systems that transport goods, packages, and luggage. Belt-driven lifts, elevators, and escalators also rely on belt and pulley systems for vertical motion control.
  • Textile: The textile industry heavily relies on belt and pulley systems for various processes. They are used in spinning machines, weaving looms, knitting machines, and fabric handling equipment. Belt and pulley systems enable precise control of rotational speed and tension, allowing for efficient textile production.
  • Woodworking: In the woodworking industry, belt and pulley systems are commonly utilized in machinery such as saws, planers, jointers, and sanders. These systems enable power transmission and motion control, allowing for precise cutting, shaping, and finishing of wood materials.

These are just a few examples of the industries where belt and pulley systems are commonly utilized. Their versatility, cost-effectiveness, and reliability make them suitable for a wide range of applications requiring power transmission and motion control.

China Good quality Belt Conveyor Pulley for Mining and Mineral Application   with Good quality China Good quality Belt Conveyor Pulley for Mining and Mineral Application   with Good quality
editor by CX