China manufacturer Long Worklife Belt Conveyor Pulley (Drum Pulley) manufacturer

Product Description

Long Worklife Belt Conveyor Pulley (Drum Pulley)

1. Pulley Diameter: 250-1800mm.
2. Belt width: 300mm to 2400mm.
3. Length: Depend on the belt width.
4. Welding: Carbon dioxide arc welding, argon arc welding, electrode welding etc.; In accordance with AWS standard or substitute welding standard
5. Lagging: Cold lagging; Hot vulcanized lagging, ceramic lagging
6. Pulley tube material: Q235 seamless carbon steel.
7. Professional pulley production line.
8. Professional designing and inspection team.
9. Certification: ISO, BV, etc

Type of Conveyor Pulley:
Conveyor tail pulley
Conveyor head pulley
Conveyor rubber lagging pulley
Conveyor steel pulley
Conveyor driving pulley
Conveyor turnaround pulley
Pattern conveyor pulley
Conveyor pulley
Rubber conveyor pulley
Head pulley etc.

Conveyor Head Tail pulley:
Head pulley can be divided into driving pulley (head pulley) and thurn about pulley (tail pulley), driving pulley is the main part for transmitting the power: Smooth surface and rubber surface, and rubber surface can be classified into smooth rubber surface, herringbone rubber surface and CHINAMFG rubber surface to meet different technical requirements. Averting pulley can be classified into smooth rubber surface and smooth steel surface.
Construction
All the pulley adopt integrated bearing housing which is lubricated and filled with grease and has 2 kinds: Iron casting and steel casting, the shaft is made of 45#steel, the shell adopt weld assembly.

Our best quality based on:
Manufacturer
Experience in Cooperate with Fortune 500 Companies
Professional Engineering Capability
Stable Quality
Reasonable Price
Small Orders Accepted
Continuous Improvements
High Product Performance
Prompt Delivery
Professional Service

For more details, please inquiry us!
Polyester conveyor belt, (EP)
Nylon conveyor belt, (NN)
Cotton conveyor belt, (CC)
Sidewall conveyor belt (SW)
Steel Cord conveyor belt ( ST )
Chevron conveyor belt, (C5 C10 and C15)
Oil Resistance conveyor belt, (OR and MOR)
Hot Resistance conveyor belt, (HR)
Fire Resistance conveyor belt, (FR/PVC/PVG)
Heat Resistance conveyor belt, (HR/ FR)
Cold Resistance conveyor belts, (CR)
Pattern conveyor belt ( 30+ Moulds)
Metal Mesh conveyor belt (Heat resistant temp until 800c)
Endless belts
Conveyor roller, idler
Conveyor Pulley, frame, bracket etc

Type Belt width (mm) Standard Diameter(mm)  Length (mm) 
Drive  Head Pulley 500 500 Length of the pulley depends on
 the belt width of the conveyor
650 500, 630
800 500, 630, 800
1000 630, 800, 1000
1200 630, 800, 1000
1400 800, 1000
 Tail Pulley 500 250, 315, 400, 500
650 250, 315, 400, 500
800 250, 315, 400, 500, 630, 800, 1000
1000 250, 315, 400, 500, 630, 800, 1000
1200 250, 315, 400, 500, 630, 800, 1000
1400 250, 315, 400, 500, 630, 800, 1000

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Type: Handling Machinery
Structure: Belt Conveyor
Material: 45# Steel, Rubber and etc
Material Feature: Oil Resistant
Color: Available
Condition: New
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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belt and pulley

How do belt and pulley systems impact the performance of agricultural machinery?

Belt and pulley systems play a significant role in enhancing the performance and functionality of agricultural machinery. Here are some ways in which these systems impact the performance of agricultural equipment:

  • Power Transmission: Belt and pulley systems are widely used in agricultural machinery to transmit power from the engine or power source to various components and systems. They enable the transfer of rotational energy from the motor to essential parts such as pumps, augers, conveyors, and cutting mechanisms. This power transmission facilitates the efficient operation of agricultural equipment, allowing tasks such as planting, harvesting, and material handling to be performed effectively.
  • Speed Control: Belt and pulley systems provide a means to control the rotational speed of different components in agricultural machinery. By using pulleys of varying sizes and adjusting the belt position, the speed of driven components can be modified. This speed control capability allows farmers and operators to adjust the machine's operation to match the specific requirements of different crops, soil conditions, or tasks. It enables precise seed planting, crop harvesting, and other operations that demand specific speeds for optimal results.
  • Accessory Drive Systems: Belt and pulley systems are utilized in agricultural machinery to power auxiliary systems and accessories. For example, they drive features such as fan systems for cooling engines, hydraulic pumps for operating implements, and generators for providing electrical power. These accessory drive systems enhance the versatility and functionality of agricultural equipment, enabling simultaneous operation of multiple systems and increasing overall efficiency.
  • Clutching and Pulley Systems: Belt and pulley systems can incorporate clutching mechanisms that allow for the engagement or disengagement of specific components. This feature is particularly useful in agricultural machinery when quick engagement or disengagement of cutting blades, augers, or other implements is required. Clutching systems help prevent damage to equipment during startup or shutdown and enable safer and more efficient operation.
  • Tensioning and Maintenance: Proper tensioning and regular maintenance of belts in agricultural machinery are essential for optimal performance and reliability. Correct belt tension ensures efficient power transfer, minimizes slippage, and reduces wear on belts and pulleys. Regular inspections, adjustments, and replacements of belts contribute to the longevity of the equipment, preventing unexpected downtime and costly repairs during critical farming seasons.
  • Belt Size and Selection: Choosing the appropriate belt size and type for agricultural machinery is crucial. Factors such as the power requirements, load capacity, operating conditions, and specific applications need to be considered when selecting belts. Proper belt selection ensures that the machinery operates within its designed specifications, maximizing performance and minimizing the risk of belt failure or inefficiency.

In summary, belt and pulley systems have a significant impact on the performance of agricultural machinery. They facilitate power transmission, speed control, and accessory drive systems, enabling efficient and versatile operation. Proper tensioning, clutching mechanisms, and maintenance practices contribute to the reliability and longevity of the equipment. By optimizing belt and pulley systems, farmers and operators can enhance productivity, achieve precise agricultural tasks, and improve overall efficiency in their farming operations.

belt and pulley

What types of belts are commonly used in conjunction with pulleys?

In conjunction with pulleys, there are several types of belts that are commonly used in various applications. Let's explore some of the most commonly used belt types:

V-Belts:

  • V-belts, also known as Vee belts, are one of the most widely used types of belts in conjunction with pulleys.
  • They have a trapezoidal cross-section and are designed to fit into V-shaped grooves on the pulleys.
  • V-belts provide excellent traction and grip, making them suitable for high-torque applications.
  • They are commonly used in industrial machinery, automotive engines, and HVAC systems.

Synchronous Belts:

  • Synchronous belts, also called timing belts, have teeth on the inner side that mesh with corresponding grooves on the pulleys.
  • These belts are designed for precise power transmission, ensuring accurate timing and synchronization between the driving and driven components.
  • Synchronous belts are commonly used in applications that require precise positioning, such as robotics, CNC machines, printers, and automotive timing systems.

Flat Belts:

  • Flat belts have a rectangular cross-section and are typically made of rubber or synthetic materials.
  • They rely on friction between the belt and pulleys for power transmission.
  • Flat belts are used in applications that require moderate power transmission and flexibility, such as conveyors, textile machinery, and agricultural equipment.

Ribbed Belts:

  • Ribbed belts, also known as serpentine belts or multi-rib belts, have multiple longitudinal ribs on the inner side.
  • These belts are designed to fit into grooved pulleys with corresponding ribs.
  • Ribbed belts provide increased surface contact area, allowing for higher power transmission and reduced slippage.
  • They are commonly used in automotive engines to drive accessories such as alternators, power steering pumps, and air conditioning compressors.

Variable Speed Belts:

  • Variable speed belts, also called adjustable speed belts, are designed for applications that require variable speed control.
  • These belts often have a V-shaped cross-section and are used with variable speed pulleys.
  • By adjusting the pulley's position or diameter, the speed ratio between the driving and driven components can be changed, allowing for variable speed operation.
  • Variable speed belts are commonly used in machinery that requires speed adjustments, such as power tools, fans, and some industrial equipment.

These are just a few examples of the types of belts commonly used in conjunction with pulleys. The choice of belt type depends on factors such as the application requirements, power transmission needs, environmental conditions, and specific design considerations.

belt and pulley

Can you explain the principles of power transmission using belts and pulleys?

In a belt and pulley system, power transmission occurs through a combination of principles involving friction and rotational motion transfer. Here's a detailed explanation of the principles of power transmission using belts and pulleys:

Friction: The primary principle behind power transmission in a belt and pulley system is friction. When a belt is wrapped around two pulleys, the driving pulley (input pulley) transfers rotational force to the belt. As the driving pulley rotates, frictional forces develop between the belt and the grooved rim of the pulley. The friction generated between the belt and the driving pulley allows the belt to grip the pulley surface, enabling the transfer of rotational motion.

Rotational Motion Transfer: The rotational motion transfer occurs as the belt moves and wraps around the driving and driven pulleys. As the driving pulley rotates, the belt is pulled along its surface due to the frictional forces. This causes the belt to move and wrap around the driven pulley. The movement of the belt in turn causes the driven pulley to rotate, transferring the rotational motion from the driving pulley to the driven pulley.

Pulley Ratio: The ratio of the diameters of the driving and driven pulleys plays a crucial role in power transmission. By using pulleys of different sizes, mechanical systems can achieve speed reduction or speed increase, allowing for proper matching of rotational speeds between different components. The pulley ratio determines the relationship between the rotational speed (RPM) and torque between the driving and driven components. For example, if the driven pulley is larger than the driving pulley, it results in speed reduction and increased torque, while a smaller driven pulley would lead to speed increase and reduced torque.

Tension: Proper tension in the belt is essential for effective power transmission. The tension in the belt ensures that it remains in contact with the pulleys and prevents slippage. Insufficient tension can cause the belt to slip, leading to power loss and reduced efficiency. On the other hand, excessive tension can strain the belt and pulleys, causing premature wear and failure. Tensioning systems, such as adjustable pulleys or tensioning devices, are used to maintain the optimal tension in the belt throughout the operation of the system.

Advantages of Belts and Pulleys: Belt and pulley systems offer several advantages in power transmission:

  • Flexibility: Belts are flexible and can bend around pulleys of various sizes and configurations, allowing for versatile design options.
  • Slip Prevention: The friction between the belt and pulleys helps prevent slipping, ensuring efficient power transfer.
  • Shock Absorption: Belts can absorb shocks and vibrations, reducing the impact on the system's components.
  • Noise Reduction: Compared to other power transmission methods, belts and pulleys operate with relatively low noise levels.
  • Cost-Effectiveness: Belts and pulleys are generally cost-effective compared to other power transmission alternatives.

In summary, power transmission in a belt and pulley system is achieved through friction and rotational motion transfer. The friction between the belt and the driving pulley allows the belt to grip the pulley's surface and transfer rotational force. As the belt moves and wraps around the driven pulley, the rotational motion is transferred to the driven component. The pulley ratio determines the speed and torque relationship, while proper tension in the belt ensures efficient power transmission. Belt and pulley systems offer flexibility, slip prevention, shock absorption, noise reduction, and cost-effectiveness as advantages in power transmission applications.

China manufacturer Long Worklife Belt Conveyor Pulley (Drum Pulley)   manufacturer China manufacturer Long Worklife Belt Conveyor Pulley (Drum Pulley)   manufacturer
editor by CX