China OEM Qt500 Pulley Wheel/Drive Belt Idler Pulley/Belt Tensioner Pulley pulley bearing

Product Description

Stone/Rock/Mining Crusher Spare Parts Jaw/Cone/Impact/VSI Crusher Parts
We provide crusher spare parts for many band of crushing plants. 

We provide replacement parts for many brands of crushing plants. like, manganese liners,cone crusher mantle and concave(bowl liner), hsi bars and liners, blow bars, side liners, jaw liners, jaw plates, teeth plates, VSI wear parts, etc, for jaw crusher, cone crusher, impact crusher, VSI sand maker, etc.

We can provide custom casting service, based on the drawings from the clients.
We will make wooden mould, and sand cast the parts, after a series processes, you will get high quality wear parts in high manganese matching your machines. 
1-Introduction of Jaw Crusher Parts
Jaw plate is manufactured with super high manganese steel, therefore it has a service life 50~100% longer than those made of traditional high manganese steel. Every model of PE series jaw crushers is tested for shock, stress, strain, thermal loading, deformation, vibration and noise under a wide range of load conditions. The special processing techniques ensure that our jaw plate has leading performance:
1)Using cold processing hardening technology, the hardness is improved.
2)Water toughening technology to avoid making the performance poor during the process of natural phase change.

2- Introduction of Cone Crusher Parts
which is designed to protect the Cone Crusher, thus improves the working life.We supply high qualified concave in high Cr, Mo, alloy steel for Cone Crusher.
Cone Crusher Parts 
1. Spare parts for Cone Crusher.
2. Be used in manganese steel
3. We can do as per customer's requirements.
We manufacture an extensive range of wear and spare parts in China for the worlds most popular crushing brands, like the spare parts for the below crushers.

Crusher type Model Spare parts
Cone   crusher HP100, HP200, HP300, HP400, HP500, HP4, HP5, GP100, GP200, GP300, GP550, GP11 Bowl liner, mantle
H2800, H3800, H4800, H6800, H7800, H8800, S2800, S3800, S4800, S6800
4FT.Standard, 4-1/4FT.Short head , 5-1/2FT.Standard

Features of cone crusher wear parts :
1) Material: high manganese steel:Mn13Cr2, Mn18Cr2, etc;
2) Use: Machinery in metal recovery smash, mine, metallurgy, chemical industry, cement, petroleum etc.
3) Production quality testing: High frequency infrared carbon & sulfur analyzer, Metallographic microscope, Machinery performance testing equipment, Hardness testing equipment, Ultrasonic inspection equipment
4) Easy installation: The anti-abrasion block is a semi-permanent part, which is easy for replacement.
Chemical composition of cone crusher wear parts

Code Elem C Mn Si Cr Mo P S
ZGMn13-1 1-1.45 11-14 0.3-1 - - ≤0.09 ≤0.04
ZGMn13-2 0.9-1.35 11-14 0.3-1 - - ≤0.09 ≤0.04
ZGMn13-3 0.9-1.35 11-14 0.3-0.8 - - ≤0.09 ≤0.04
ZGMn13-4 0.9-1.3 11-14 0.3-0.8 1.5-2 - ≤0.09 ≤0.04
ZGMn13-5 0.75-1.3 11-14 0.3-1 - 0.9-1.2 ≤0.09 ≤0.04

3-Introduction of Impact Crusher Parts
Blow bar Made by high wear-resisting material:high chrome cast-iron and high-manganese steel.
We manufacture an extensive range of wear and spare parts in China for the worlds most popular crushing brands.
 
Chemical composition of Impact Crusher Parts

NO. chemical composition % HRC
C Si Mn Cr Mo Na Cu P S
KmTBCr4Mo 2.5-3.5 0.5-1.0 0.5-1.0 3.5-4.5 0.3-0.5 - - ≤0.15 ≤0.10 ≥55
KmTBCr9Ni5Si2 2.5-3.6 1.5-2.2 0.3-0.8 8.0-10.0 0-1.0 4.5-6.5 4.5-6.5 - - ≥58
KmTBCr15Mo 2.8-3.5 ≤1.0 0.5-1.0 13-18 0.5-3.0 0-1.0 0-1.0 ≤0.10 ≤0.06 ≥58
KmTBCr20Mo 2.0-3.3 ≤1.2 ≤2.0 18-23 ≤3.0 ≤2.5 ≤1.2 - - ≥60
KmTBCr26 2.3-3.3 ≤1.2 ≤1.0 23-30 ≤3.0 ≤2.5 ≤2.0 - - ≥60

Crusher Wear Parts

 

After-sales Service: One Year
Warranty: One Year
Certification: ISO 9001:2008
Samples:
US$ 200/Piece
1 Piece(Min.Order)

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Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

belt and pulley

How are belt and pulley systems adapted for specific applications in various industries?

Belt and pulley systems are highly adaptable and can be customized to suit specific applications across various industries. These systems can be modified in terms of their design, materials, sizes, and configurations to meet the unique requirements of different industrial applications. Let's explore how belt and pulley systems are adapted for specific applications in various industries:

  • Agriculture: In the agriculture industry, belt and pulley systems are utilized in machinery such as harvesters, combines, and conveyor systems. These systems are adapted to handle the demands of heavy-duty applications, such as powering grain conveyors, driving threshing mechanisms, or operating irrigation systems. They are designed to withstand harsh outdoor conditions, resist contamination from dirt and debris, and provide reliable power transmission for efficient agricultural operations.
  • Automotive: Belt and pulley systems play a crucial role in automotive applications, including engine systems, power steering, and air conditioning systems. In engine systems, timing belt and pulley arrangements ensure precise synchronization between the crankshaft and camshaft, enhancing engine performance and efficiency. Serpentine belt systems power various accessories such as alternators, water pumps, and air compressors. These systems are engineered to withstand high temperatures, resist wear, and provide reliable power transfer in automotive environments.
  • Manufacturing: Belt and pulley systems are extensively used in manufacturing industries for material handling, assembly lines, and automated production processes. Conveyor belt systems with pulleys are adapted to transport products or materials within factories, warehouses, or distribution centers. They are designed to handle specific load capacities, operate at varying speeds, and accommodate different product shapes and sizes. Belt and pulley systems are also utilized in automated machinery for tasks such as part positioning, robotic arm movement, or product packaging.
  • Mining: In the mining industry, belt and pulley systems are adapted for heavy-duty applications such as bulk material handling, ore processing, and excavation. These systems are designed to withstand extreme conditions, including high loads, abrasive materials, and harsh environments. They are engineered with durable materials and robust constructions to provide reliable power transmission and ensure continuous operation in mining operations.
  • Food Processing: Belt and pulley systems used in the food processing industry are adapted to meet strict hygiene and sanitation requirements. These systems are designed with materials that are resistant to corrosion, easy to clean, and comply with food safety standards. They are utilized in applications such as conveying food products, operating mixing or blending equipment, or powering packaging machinery.
  • Medical: In the medical industry, belt and pulley systems are adapted for various applications such as medical devices, diagnostic equipment, and laboratory instruments. These systems are designed to provide precise motion control, quiet operation, and reliability. They are utilized in applications such as patient beds, surgical robots, imaging systems, and blood analyzers.
  • Energy and Utilities: Belt and pulley systems are adapted for energy and utility applications such as power generation, renewable energy systems, and water treatment plants. These systems are designed to handle large-scale power transmission, operate in challenging environments, and accommodate specific requirements of different energy generation or distribution processes.

In summary, belt and pulley systems are adapted for specific applications in various industries by customizing their design, materials, sizes, and configurations. Whether it's agriculture, automotive, manufacturing, mining, food processing, medical, or energy and utilities, these systems are engineered to meet the unique demands of each industry, providing reliable power transmission, precise motion control, and efficient operation in diverse industrial applications.

belt and pulley

How do belt and pulley systems contribute to HVAC and air conditioning units?

Belt and pulley systems play a significant role in HVAC (Heating, Ventilation, and Air Conditioning) and air conditioning units. Let's explore how they contribute to the functionality and operation of these systems:

Power Transmission:

  • Belt and pulley systems are utilized in HVAC units to transmit power from the motor to various components.
  • They enable the transfer of rotational motion and torque, allowing the motor to drive components such as fans, blowers, compressors, and pumps.
  • By using belts and pulleys, the motor can be located in a convenient and accessible location while effectively distributing power to different parts of the HVAC system.

Fan and Blower Operation:

  • Belt and pulley systems are commonly employed to drive fans and blowers in HVAC units.
  • The motor drives the pulley, which is connected to the fan or blower by a belt.
  • By adjusting the pulley sizes, the speed and airflow of the fan or blower can be controlled, allowing for precise air circulation and distribution within the HVAC system.
  • This enables the HVAC unit to maintain the desired temperature, humidity, and air quality in a building or space.

Compressor Operation:

  • In air conditioning units, belt and pulley systems are used to drive the compressors.
  • The compressor is responsible for pressurizing the refrigerant, which is crucial for the cooling process.
  • The motor drives the pulley, which is connected to the compressor via a belt.
  • By regulating the pulley sizes, the speed and capacity of the compressor can be adjusted, allowing for efficient cooling and temperature control.
  • Belt and pulley systems contribute to the overall performance and energy efficiency of air conditioning units.

Tensioning and Belt Replacement:

  • Belt and pulley systems in HVAC units require proper tensioning for optimal performance.
  • Correct tension ensures proper belt grip, reducing slippage and power loss.
  • HVAC systems often have mechanisms or devices for adjusting the tension of the belts, ensuring they are properly tensioned.
  • Additionally, regular maintenance and inspection of the belts are necessary to identify signs of wear or damage.
  • When required, belts can be replaced to maintain the efficiency and reliability of the HVAC unit.

Noise and Vibration Control:

  • Belt and pulley systems in HVAC units can contribute to noise and vibration control.
  • Misalignment or improper tensioning of the belts can lead to noise generation and vibrations.
  • Proper alignment, tensioning, and maintenance of the belts and pulleys help minimize noise and vibrations, enhancing the comfort and quiet operation of the HVAC system.

Overall, belt and pulley systems are essential components in HVAC and air conditioning units. They enable power transmission, drive fans and blowers, operate compressors, provide speed control, and contribute to the efficient and effective operation of these systems, ensuring comfortable indoor environments and optimal energy utilization.

belt and pulley

What are the primary components of a belt and pulley system?

In a belt and pulley system, several primary components work together to transmit power and motion. Here's a detailed explanation of the primary components of a belt and pulley system:

1. Belts: Belts are one of the main components of a belt and pulley system. They are flexible loops made of materials such as rubber, synthetic polymers, or fabric. Belts are responsible for transmitting power and motion from the driving pulley to the driven pulley. They wrap around the pulleys and rely on friction to transfer rotational motion. Belts come in various types, such as V-belts, timing belts, flat belts, and ribbed belts, each designed for specific applications and power transmission requirements.

2. Pulleys: Pulleys are another critical component of a belt and pulley system. They are wheels with a grooved rim that supports and guides the belts. Pulleys can be made of metal, plastic, or other materials and are available in different sizes and configurations. The driving pulley, also known as the input pulley, receives the rotational force and transfers it to the belt. The driven pulley, also known as the output pulley, receives the rotational motion from the belt and transmits it to the driven component. Pulleys provide the necessary grip and contact surface for the belts to transfer power effectively.

3. Shaft or Axle: The shaft or axle is a component that supports the pulleys and allows them to rotate. It is a stationary rod or spindle that runs through the center of the pulleys. The shaft is usually mounted on bearings or bushings to reduce friction and facilitate smooth rotation of the pulleys. The shaft connects the pulleys to the rest of the mechanical system and ensures proper alignment and stability.

4. Bearings: Bearings are used to reduce friction and facilitate smooth rotation of the pulleys on the shaft. They are mounted on the shaft or within the pulleys and provide support and guidance for the rotating components. Bearings allow the pulleys to rotate with minimal resistance, ensuring efficient power transmission and extending the lifespan of the system.

5. Tensioning System: A tensioning system is often employed in a belt and pulley system to maintain proper belt tension. It ensures that the belts have the appropriate amount of tension to prevent slippage and maintain efficient power transmission. Tensioning systems can include adjustable pulleys, idler pulleys, or tensioning devices specifically designed for the type of belt being used. These components help maintain the required tension in the belts, compensating for stretching and wear over time.

6. Guards and Covers: Guards and covers are safety components that protect operators and prevent debris or foreign objects from coming into contact with the belts and pulleys. They are typically made of metal or plastic and enclose the belt and pulley system to minimize the risk of accidents, injuries, or damage to the system. Guards and covers also help prevent contamination and maintain the integrity of the belts and pulleys.

7. Fasteners: Fasteners such as bolts, nuts, or clips are used to secure the pulleys onto the shaft and ensure they remain in place during operation. Fasteners also help attach the tensioning system components and provide stability to the overall belt and pulley system. They are essential for maintaining the proper alignment and functionality of the system.

In summary, the primary components of a belt and pulley system include belts, pulleys, shaft or axle, bearings, tensioning system, guards and covers, and fasteners. These components work together to transfer power and motion, maintain proper tension, ensure safety, and facilitate the efficient operation of mechanical systems that rely on belt and pulley mechanisms.

China OEM Qt500 Pulley Wheel/Drive Belt Idler Pulley/Belt Tensioner Pulley   pulley bearing	China OEM Qt500 Pulley Wheel/Drive Belt Idler Pulley/Belt Tensioner Pulley   pulley bearing
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