China Professional Tail Drive Belt Conveyor Pulley pulley block

Product Description

Drive Pulley/Belt Conveyor Pulley/Tail Pulley

Type of Conveyor Pulley:
Conveyor tail pulley
Conveyor head pulley
Conveyor rubber lagging pulley
Conveyor steel pulley
Conveyor driving pulley
Conveyor turnaround pulley
Pattern conveyor pulley
Conveyor pulley
Rubber conveyor pulley
Head pulley etc.

Conveyor Head Tail pulley:
Head pulley can be divided into driving pulley (head pulley) and thurn about pulley (tail pulley), driving pulley is the main part for transmitting the power: Smooth surface and rubber surface, and rubber surface can be classified into smooth rubber surface, herringbone rubber surface and CHINAMFG rubber surface to meet different technical requirements. Averting pulley can be classified into smooth rubber surface and smooth steel surface.

Construction
All the pulley adopt integrated bearing housing which is lubricated and filled with grease and has 2 kinds: Iron casting and steel casting, the shaft is made of 45#steel, the shell adopt weld assembly.

CHINAMFG Conveyor Pulley Specification:
1. Pulley Diameter: 250-1800mm.
2. Belt width: 300mm to 2400mm.
3. Length: Depend on the belt width.
4. Welding: Carbon dioxide arc welding, argon arc welding, electrode welding etc.; In accordance with AWS standard or substitute welding standard
5. Lagging: Cold lagging; Hot vulcanized lagging, ceramic lagging
6. Pulley tube material: Q235 seamless carbon steel.
7. Professional pulley production line.
8. Professional designing and inspection team.
9. Certification: ISO, BV, etc

Our best quality based on:
Manufacturer
Experience in Cooperate with Fortune 500 Companies
Professional Engineering Capability
Stable Quality
Reasonable Price
Small Orders Accepted
Continuous Improvements
High Product Performance
Prompt Delivery
Professional Service

For more details, please inquiry us!
Polyester conveyor belt, (EP)
Nylon conveyor belt, (NN)
Cotton conveyor belt, (CC)
Sidewall conveyor belt (SW)
Steel Cord conveyor belt ( ST )
Chevron conveyor belt, (C5 C10 and C15)
Oil Resistance conveyor belt, (OR and MOR)
Hot Resistance conveyor belt, (HR)
Fire Resistance conveyor belt, (FR/PVC/PVG)
Heat Resistance conveyor belt, (HR/ FR)
Cold Resistance conveyor belts, (CR)
Pattern conveyor belt ( 30+ Moulds)
Metal Mesh conveyor belt (Heat resistant temp until 800c)
Endless belts
Conveyor roller, idler
Conveyor Pulley, frame, bracket etc

Type Belt width (mm) Standard Diameter(mm)  Length (mm) 
Drive  Head Pulley 500 500 Length of the pulley depends on
 the belt width of the conveyor
650 500, 630
800 500, 630, 800
1000 630, 800, 1000
1200 630, 800, 1000
1400 800, 1000
 Tail Pulley 500 250, 315, 400, 500
650 250, 315, 400, 500
800 250, 315, 400, 500, 630, 800, 1000
1000 250, 315, 400, 500, 630, 800, 1000
1200 250, 315, 400, 500, 630, 800, 1000
1400 250, 315, 400, 500, 630, 800, 1000

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Type: Handling Machinery
Structure: Belt Conveyor
Material: 45# Steel, Rubber and etc
Material Feature: Oil Resistant
Color: Available
Condition: New
Samples:
US$ 200/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

belt and pulley

How are belt and pulley systems utilized in textile manufacturing machinery?

Belt and pulley systems are extensively utilized in textile manufacturing machinery to facilitate various processes involved in the production of textiles. These systems play a critical role in driving and controlling the movement of different components, ensuring efficient and precise operation. Let's explore how belt and pulley systems are utilized in textile manufacturing machinery:

  • Power Transmission: Belt and pulley systems are primarily employed to transmit power from the motor or drive source to different parts of textile manufacturing machinery. They enable the transfer of rotational force to drive essential components such as spindles, rollers, and weaving mechanisms. This power transmission ensures the continuous and synchronized movement of various elements, allowing for the efficient production of textiles.
  • Tension Control: Belt and pulley systems are utilized to control the tension of textile materials during various stages of manufacturing. Tension is critical in processes such as winding, weaving, and knitting, as it affects the quality and consistency of the final product. By adjusting the tensioning mechanisms and pulley positions, manufacturers can achieve the desired level of tension, ensuring the proper handling and processing of textile materials.
  • Speed Control: Textile manufacturing machinery often incorporates belt and pulley systems to control the speed of different components. By using pulleys of varying sizes or employing variable speed drives, manufacturers can adjust the rotational speed of spindles, rollers, or other moving parts. This speed control capability allows for precise control over processes such as spinning, twisting, or winding, ensuring optimal thread or yarn tension and improving the overall quality of the textile product.
  • Conveyor Systems: Belt and pulley systems are commonly used in textile manufacturing machinery for conveying textile materials throughout the production line. Conveyor belts equipped with pulleys facilitate the smooth and continuous movement of fabrics, yarns, or fibers between different processing stages. These systems ensure efficient material handling, reduce manual labor, and enable seamless integration of various manufacturing processes.
  • Bobbin Winding: Belt and pulley systems are employed in textile machinery for bobbin winding processes. The winding mechanism utilizes pulleys and belts to transfer rotational force from the motor to wind yarn onto bobbins or spools. The tension and speed control provided by these systems ensure precise winding, even thread distribution, and consistent tension across the bobbin, resulting in high-quality yarn for subsequent textile production stages.
  • Accessory Drive Systems: Belt and pulley systems are utilized to power accessory systems in textile manufacturing machinery. These systems include features such as fans for cooling, pumps for lubrication, or auxiliary mechanisms for thread cutting or cleaning. Belt-driven accessory systems enhance the functionality and reliability of textile machinery, ensuring smooth operation and optimal performance.

In summary, belt and pulley systems have numerous applications in textile manufacturing machinery. They are used for power transmission, tension control, speed control, conveyor systems, bobbin winding, and accessory drive systems. These systems contribute to the efficient, precise, and synchronized operation of textile machinery, enabling manufacturers to produce high-quality textiles in a cost-effective and timely manner.

belt and pulley

What maintenance procedures are necessary to keep belt and pulley systems functioning smoothly?

Maintaining belt and pulley systems is crucial to ensure their smooth and efficient operation. Here are some essential maintenance procedures to keep these systems functioning properly:

Regular Inspection:

  • Perform regular visual inspections of the belts and pulleys to check for signs of wear, damage, or misalignment.
  • Look for cracks, fraying, glazing, or excessive belt dust accumulation.
  • Inspect the pulleys for any signs of misalignment, wear, or damage to the grooves or sheaves.
  • Identify and address any issues promptly to prevent further damage or system failure.

Tension Adjustment:

  • Maintain proper belt tension to ensure optimal power transmission and minimize slippage.
  • Refer to the manufacturer's guidelines or specifications to determine the correct tension for the specific belt and pulley system.
  • Use appropriate tensioning devices or mechanisms to adjust the tension as needed.
  • Over-tensioning or under-tensioning can lead to premature belt wear, increased power loss, and reduced system efficiency.

Lubrication:

  • Some belt and pulley systems may require lubrication to reduce friction and wear.
  • Refer to the manufacturer's recommendations for the appropriate lubricant type and frequency of lubrication.
  • Apply lubricant to the pulley bearings or bushings as specified.
  • Ensure that the lubrication does not come into contact with the belt surface, as it can cause slippage and reduce grip.

Alignment:

  • Proper alignment of the pulleys is essential for belt performance and longevity.
  • Check the alignment of the pulleys periodically using alignment tools or methods.
  • Adjust the pulleys as necessary to ensure they are parallel and in the same plane.
  • Misaligned pulleys can cause uneven belt wear, increased friction, and system inefficiencies.

Replacement:

  • Replace worn, damaged, or excessively worn belts promptly.
  • Follow the manufacturer's recommendations for belt replacement intervals or refer to visual inspection results.
  • Use belts that meet the required specifications and size for the specific system.
  • Ensure proper installation and tensioning of the new belts.

Cleanliness:

  • Keep the belt and pulley system clean and free from debris, dirt, or contaminants.
  • Regularly remove any accumulated dirt or debris using appropriate cleaning methods, such as brushing or compressed air.
  • Contaminants can cause belt slippage, increased wear, and reduced grip.

Documentation and Record-Keeping:

  • Maintain a maintenance log or record of inspections, adjustments, lubrication, and replacements performed on the belt and pulley system.
  • Record the dates, procedures, and any relevant observations or measurements.
  • This documentation helps track maintenance activities, identify patterns, and plan future maintenance tasks.

By following these maintenance procedures, belt and pulley systems can be kept in optimal condition, ensuring smooth operation, minimizing downtime, and prolonging the life of the components.

belt and pulley

What are the advantages of using belts and pulleys for power transmission?

Using belts and pulleys for power transmission offers several advantages over alternative methods. Here's a detailed explanation of the advantages:

  • Flexibility: Belts are flexible and can bend around pulleys of various sizes and configurations. This flexibility allows for versatile design options and the ability to route power transmission in complex machinery or systems.
  • Slip Prevention: The friction between the belt and pulleys helps prevent slipping, ensuring efficient power transfer. The grip provided by the belt and pulley interface allows for reliable torque transmission, even under varying loads or conditions.
  • Shock Absorption: Belt and pulley systems have inherent shock-absorbing capabilities. They can dampen sudden impacts or changes in load, protecting the system's components from excessive stress or damage. This is particularly beneficial in applications where sudden starts, stops, or load fluctuations occur.
  • Noise Reduction: Compared to other power transmission methods, such as gears or chains, belts and pulleys operate with relatively low noise levels. The smooth and continuous engagement between the belt and pulleys reduces noise and vibration, improving the overall working environment and minimizing the need for additional noise reduction measures.
  • Cost-Effectiveness: Belts and pulleys are generally cost-effective compared to other power transmission alternatives. They are relatively simple in design, easy to manufacture, and readily available. Additionally, maintenance and replacement costs are often lower compared to more complex systems.
  • Efficiency: Belt and pulley systems can achieve high transmission efficiency. The frictional engagement between the belt and pulleys, combined with proper tensioning, enables efficient power transfer with minimal energy loss. Advances in belt material technology and design have further improved the overall efficiency of these systems.
  • Speed Variation: By using pulleys of different sizes, belt and pulley systems allow for speed variation. This enables the matching of rotational speeds between different components or the adjustment of output speed as needed. Speed variation can be achieved by changing the pulley sizes or by using variable pitch or adjustable pulleys.
  • Maintenance: Belt and pulley systems generally require less maintenance compared to alternative power transmission methods. They do not require lubrication, and routine maintenance typically involves checking tension, inspecting for wear or damage, and replacing the belt at the end of its service life. This ease of maintenance contributes to reduced downtime and overall operational efficiency.

These advantages make belts and pulleys a popular choice for power transmission in various industries. Their flexibility, slip prevention, shock absorption, noise reduction, cost-effectiveness, efficiency, speed variation capabilities, and ease of maintenance make them suitable for a wide range of applications.

China Professional Tail Drive Belt Conveyor Pulley   pulley block	China Professional Tail Drive Belt Conveyor Pulley   pulley block
editor by CX